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Shearing is a process for cutting sheet metal to size out of a larger stock such as roll stock. Shears are used as the preliminary step in preparing stock for the stamping processes, or smaller blanks for CNC presses. • Shearing material thickness range varies from 0.125 mm to 6.35 mm (0.005 to 0.250 in).
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High Repeatability The dies of a progressive stamper are hard tooled. They can withstand the high volume runs of progressive stamping without degrading, maintaining the high quality of the parts produced. Low Part Cost These factors combine to reduce the per part cost of parts manufactured by progressive stamping.
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A 2-stage progressive-die hot stamping process using partial resistance heating was developed to produce a small-sized ultra-high strength steel parts without additional heat treatments. In the 1st stage, a uncoiled long plate was successively heated by partial resistance heating, and then is simultaneously blanked and punched.
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High-speed and hot-work steels. Rapidur 3343, a high-speed steel, has become the standard steel for punching and forming applications. It features an exceptionally well-balanced alloy composition with a high content of carbide-forming chromium, molybdenum, vanadium and tungsten in addition to car- bon.
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Part III discusses how tool steel selection, press deflection, and heat from processes such as EDM and grinding affect the likelihood of punch breakage. With the development of new, high-strength materials comes a dramatically increased failure rate for cutting punches.